2005 polaris sportsman 500 ho voltage regulator. Going to be doing some tinkering with it soon.

2005 polaris sportsman 500 ho voltage regulator Alternatively, adjust the “Voltage” dial counter clockwise to decrease the charging voltage. Voltage Regulator for Polaris Sportsman 400 500 600 700 / Magnum 500 / Scrambler 500 / ATP 500 / Ranger 500 2003 2004 No reviews yet Write a Review SKU: REG561 $91. This is a 1999 Polaris Sportsman 500. com FREE DELIVERY possible on eligible purchases Apr 27, 2021 · I have a 2004 atp ho 500 and the voltage regulator is shot. I was told it ran but the battery dies. Checked voltage at battery while running and i get 12. 2005 SPORTSMAN 500 instructions manual. When I first got it, the reverse indicator light would not come on when in reverse. I’m thinking bad ECM. | Shopping USA 4012384 Voltage Regulator Rectifier Compatible with Polaris Sportsman 500 700 800, Ranger 500 700, RZR 800, 4011925 4011569 4. . Runs much cooler than the traditional Shunt voltage regulator rectifier. The voltage regulator tends to burn out, resulting in power supply interruptions, which can bring your journey to an abrupt stop. The battery has been tested and is fine and holding the charge at 12. 65 Apr 22, 2020 · Buy HOCEAN-Max Voltage Regulator Rectifier is Compatible with Polaris Sportsman 500 Worker 500 Scramber 500 Magnum 500 1997-2003 4Wires Replaces OE-2203636 4060173: Rectifiers - Amazon. Nov 19, 2011 · Hi all, I have a 2004 sportsman 400 and need the location of the regulator< having a hell of a time trying to find prints online. It also started having a problem with the charging system, and Nov 3, 2025 · VOLTAGE REGULATOR Rectifier For Polaris 700 800 SPORTSMAN 2005-2006 OEM Style Polaris Rectifier-Regulator; this aftermarket rec-reg is made to OE specs and will replace OE# 4012384, 4011925, & 4011569 Find the RMStator Surepower Ecm Bypass Harness & CNC Mosfet Regulator at Dennis Kirk. No assembly required. Electrical Electrical Components Regulators Mosfet Voltage Regulator Rectifier for Polaris Ranger 500 / 700 RZR 800 Sportsman 500 / 700 / 800 2007-2010 RM Stator Voltage Regulator Harness for Polaris Ranger 400 | Scrambler / Sportsman 500 | Trail Boss / Blazer 330 2009-2014 4012192 Voltage Regulator Rectifier for Honda CBR 600 F4i 2001-2006 Voltage Regulator Rectifier 4012748 for Polaris ATV Sportsman500 Ranger800 RZR800Voltage Regulator Rectifier 4012748 for Polaris ATV Sportsman500 Ranger800 RZR800 Replace Part Number: 4012748 Application: Fit for Following Models: Polaris Sportsman 500 HO Forest Tractor EFI 2012-2014 Polaris Sportsman 800 6x6 EFI 2012-2014 Polaris Sportsman 800 EFI 2010-2014 Polaris Sportsman 800 Forest EFI Mar 22, 2009 · I have a 2001 Sportsman 500 H. com FREE DELIVERY possible on eligible purchases Oct 19, 2020 · ‘04 Sportsman 400 Voltage Regulator Location Tags 2004 polaris sportsman 400 awd Jump to Latest 12K views 13 replies 3 participants last post by LukeDan77 Oct 22, 2020 Polaris Sportsman 500 2009 Voltage Drop After Battery Hookup Sportsman 500 often faces voltage drops and regulator-stator charging inconsistencies under load conditions. 1999-2002 Polaris Magnum 500 4X4. positive side three diode 2. Mar 28, 2012 · Troubleshooting 2006 Sportsman 700 Fuel Pump, Fuel Gauge, and Fuel Pressure Regulator Nov 19, 2022 · RMSTATOR SurePower ECM Bypass Harness Replacement for Polaris Sportsman 400-700 Magnum Trail 330 2003-2006 | OEM Repl. Upon looking further. 2000-2002 Polaris Sportsman 500 6x6. Sportsman. com FREE DELIVERY possible on eligible purchases Customer: I've got a 2005 Polaris 500 Sportsman, and I've noticed that the battery symbol starts flashing on the dashboard while it's running. Shop with confidence. Not sure if this sounds good and not sure where to look next. Voltage Regulator, Part 0452061 is a voltage regulator. | Shopping Oct 23, 2024 · This machine is the 2004 with single phase stator and no ecm HI All I have an 04 sportsman 500ho with a bad voltage regulator. Simply plug in and go. Mar 27, 2019 · Buy Voltage Regulator Rectifier For Polaris Sportsman 500 Worker 500 Scramber 500 Magnum 500 1997 1998 1999 2000 2001 2002 2003 Repl. The product has passed FCC certification Looking for a wiring diagram for your Polaris Sportsman 500? Find the complete wiring diagram to help with troubleshooting and fixing electrical issues on your ATV. This can make it difficult to determine, which is the problem. Aug 21, 2025 · Voltage Regulator Rectifier For Polaris Sportsman 500 HO / Sportsman 600 2003 HYROADER (4171) 97. 8 volts) can be attributed to either a faulty regulator, a rectifier with shorted diodes allowing AC voltage to the battery or a stator shorted to ground back-feeding AC voltage to the battery through ground. com FREE DELIVERY possible on eligible purchases Buy the best and latest 2005 polaris sportsman 500 ho voltage regulator on banggood. Jan 21, 2018 · Battery condition is extremely important. 1998-2003 Polaris Ranger 500 6x6. If there is any doubt, have the battery load tested or replaced. This is a step-by-step guide that highlights the important actions to do for a COMPATIBILITY - Regulator Rectifier for 2004 Polaris Ranger 425 2004 Polaris Ranger 500 2004 Polaris Sportsman 600 2004 Polaris Sportsman 700 OE NUMBERS - 2204317 4010929 WHY REPLACE - Defective regulator rectifier lead to performance degradation of vehicles electrical equipment,so replacing the new rectifier is crucial for vehicle maintenance and avoid some dangerous situations Use a #1 Phillips, adjust “Voltage” dial clockwise to increase the charging voltage. Replaces Part #:for Polaris 4012192. Most of these functions are reliable, except for the most important, the voltage regulator rectifier! The voltage regulator often fails, and leaves you faced with replacing the May 2, 2012 · 2011 Sportsman 500 HO Touring: Polaris 3500 lb. You can test this with a multimeter to see if it is working. The diagram also provides information about the voltage, amperage, and resistance of different components, helping to ensure proper functioning of the electrical system. When the battery dies so does the quad!! Iv checked voltage between the three yellow wires coming from the stator and have 20 volts at idle between all three legs and comes up to 40 with some revs. With the wiring diagrams, you can troubleshoot any issues quickly and get your vehicle back on the trail. Shop our complete selection of parts and accessories including the RMStator Surepower Ecm Bypass Harness & CNC Mosfet Regulator. go up (to around 5000 rpm), the volts go up to around 17-18 volts causing the battery light to come on and speedo needle to flash, and when the bike goes down to idle rpm's, the volts go down to 10 - 11 volts and again Find many great new & used options and get the best deals for 2001 Polaris Sportsman 500 Ho 4x4 Rectifier Voltage Regulator at the best online prices at eBay! Free shipping for many products! We would like to show you a description here but the site won’t allow us. no lights, speedo, etc. , Sportsman 500 duse. Is your fan running constantly and your hot light flashing on a 2004 and up Polaris Sportsman 500/400? I'll show you a cheap way to bypass the issues. 5L. This rectifier has Ensure smooth power distribution with Polaris Sportsman 500 HO Voltage Regulators by Quad Logic. Inspected stator, voltage regulator harness and no chaffing or Rectifier/Regulator Replacement 02 Polaris Sportsman 500 HO 1crazynordlander 1. (it does not do this unless the machine is moving) I got a relatively high end aftermarket replacement which burnt Nov 5, 2020 · Buy ADP 4014543 Voltage Regulator Rectifier Fit For Polaris Sportsman 550 850 Forest X2 Touring XP| 450HD HO| 570 EFI X2 SP|Scrambler 850|Hawkeye 325 Replace # 4015230 4012678 4014405 4015231: Rectifiers - Amazon. Most of these functions are reliable, except for the most important, the voltage regulator rec Re-designed and Improved Polaris Sportsman 500 HO Regulator Rectifier has a higher output capacity than the original part. Exact replacement regulator/rectifier for your Sportsman 500. When I go into the diagnostics mode it is showing 18+ volts. The voltage regulator is located in the left front wheel well, in front of the left front tire. Boosted it ran great and even restarted on its own for the last run aprx 60kms. It has been replaced at some point with the silver sure power. I pulled the battery Mar 5, 2023 · Using this guide to a Polaris CDI wiring diagram, even owners with little electrical knowledge can get it done. 2006-2007 Polaris Sportsman 500 4x4 Browning HO EFI. Jul 3, 2021 · Hey new guy here with a question and hoping some can help. When I looked up the machine it came up with a replacement. Now at the meter to Polaris 6 x Polaris Sportsman 500 Problems and how to Fix it! Jay Robinson What kind of problems does a Polaris Sportsman 500 normally have? In this blog, we’ve outlined all the most important things you should watch for when you’re in the market for a Polaris Sportsman 500. Apr 22, 2020 · Buy HOCEAN-Max Voltage regulator rectifier is compatible with Polaris ATP Magnum Scrambler Ranger Sportsman 400 500 600 700 HO HDS ATV UTV 2X4 4X4 6X6 2002-2004 4 Wires OEM;2203637 4010796 4010670 2203638: Rectifiers - Amazon. com FREE DELIVERY possible on eligible purchases Dec 14, 2007 · There are six diodes in rectifier . Mosfet Voltage Regulator for Polaris Ranger 500 / 700 | RZR 800 Sportsman 500 / 700 / 800 2007-2010 | 4011925 / 4012384 Nov 27, 2023 · Buy MOTOBULL 4012192 Voltage Regulator Rectifier Compatible for Polaris Sportsman 500 HO 2009-2013 Polaris Trail Blazer 330 2010-2013 Polaris Trail Boss 330: Rectifiers - Amazon. The plug itself had melted too. Shop durable replacement parts for your bad Polaris voltage regulator. The unit will turn on again after it has cooled down. This ATV also has a continuous variable transmission and a fuel capacity of 15. Place the + (positive) lead on black/red rectifier wire four wire plug and -negative lead go side to the three black (yellow) wire plug. com FREE DELIVERY possible on eligible purchases Polaris Sportsman 400 Voltage Regulator. O. No voltage regulator can work correctly with a bad or weak battery. Where I had some auto conduit around the yellow wires had melted. com FREE DELIVERY possible on eligible purchases Feb 18, 2014 · My 2012 Sportsman 500HO has a three phase stator and My stepdads' pair of 2002 Polaris Professional Series 500 do as well. 63K subscribers Subscribe Nov 18, 2013 · Is there a wiring diagram available for Sportsman 500? I'm having some issues with the headlights and would like to get those fixed. So now both plugs are View and download 2005 polaris sportsman 500 manuals for free. 2 volts and it doesn't change when revved up. Watch the clip Shop for the Voltage Regulator 400 500 600 700 Polaris Sportsman 2003-2004 at DB Electrical. This Voltage Rectifier Regulator is made up of high quality aluminum , highest grade lamination materials,higher grade of electronic components. com Here is our latest video showing how to install our RM01007 heavy-duty stator. Oct 23, 2023 · Voltage Regulator Rectifier For Polaris Sportsman 500/ Sportsman 400/Ranger 400/Hawkeye 400/Scrambler 500/Trail Blazer 330/Trail Boss 330 Replace 4012192 Reliable materials,chips and advanced manufacturing processes,ensure stable operation under various working conditions. The Polaris Sportsman 400 / 500 Voltage Regulator/Rectifier Assembly by Kimpex ensures optimal electrical performance for your off-road adventures. 52 volts. If it turns off, verify the cooling fins are clean, free from debris, and that adequate airflow is present If your project is incomplete without Powersports Voltage Regulators , look no further. You will read OL ohms or OL in diode mode. I have a 2005 Polaris sportsman 500 H O atv Have no electical power what's so ever. Sep 21, 2021 · Hello, I am having some electrical problems with my 2004 Polaris 500 ATP and am in need of the wiring diagram for this machine. In the rest of the article, we’ll discuss every single problem Dec 19, 2018 · Wiring Diagrams for 2005 Polaris Sportsman 500 HO is a crucial element to getting your ATV up and running correctly. On the 04-06 sportsman the voltage regulator is built into the ECM so if it's overcharging you might assume a new ECM will fix your issue, if the stator is damaged a new ECM will not fix it. Tech note: See if the connectors on your factory ECM reassemble the new part connections. Is that the right Jun 9, 2017 · 2008 sportsman 500 HO I noticed this the other day when something started smoking. Going to be doing some tinkering with it soon. com FREE DELIVERY possible on eligible purchases Mar 26, 2013 · This forum is 5 years old, but I just tested my 2017 Polaris 450 HO - the voltage at the yellow wires was 20-21 at idle cold - 19. The battery is stone dead at the moment. , and noticed last sumer and fall that it was overheating. Voltage Regulator Rectifier For Polaris 700 800 Sportsman 2005-2006, APO6029 New $186. Jun 23, 2012 · 2001 SPORTSMAN 500 HO REMINGTON SPECIAL EDITION FOOD PLOTTER, WORKHORSE, TRAIL BREAKING HUNTING MACHINE CLUTCH WORK SET TO "TRACTOR" Save Share Reply Quote Like Sort by Oldest first P PLUMMER Discussion starter 97 posts · Joined 2010 #2 ·Jun 24, 2012 (Edited) Just wanted to give an update for the 01 Sportsmans stators There is the alternator or charging coil wires yellow and yellow/red then Dec 14, 2019 · Found what quite possibly could be the fix to the old problem with the 2 year build period of the 500 H. o. For more on Polaris vehicles, you may like the following articles: At some point in your ownership of a Polaris 700/800 EFI Twin, you likely need to replace the stator or voltage regulator, as they are fairly common failures on these models. The quad starts and runs good but the battery signal and needle in the gauge console are flashing. 2 Volts max. Find POLARIS SPORTSMAN 500 HO Voltage Regulator and Rectifiers and get Free Shipping on Orders Over $109 at Summit Racing! Sep 2, 2025 · New Polaris Voltage Regulator For 500 Magnum Scrambler Sportsman Big Boss Ranger. 4K subscribers Subscribed Polaris XP 800, 900, and Sportsman X2 570 models have been experiencing low voltage due to voltage regulator problems. Shop the best selection of replacement parts with reliable service, low prices, and free shipping. Ideally, the battery needs DC 13. The Polaris Sportsman is deemed to be reliable and durable. Aug 27, 2019 · Buy OCPTY Voltage Regulator Rectifier Fits 2009-2013 Polaris Sportsman 500 2010-2013 Polaris Trail Blazer 330 2010-2013 Polaris Trail Boss 330: Rectifiers - Amazon. New Sure Power Replacement ECM. Apr 27, 2022 · Please could someone point me to the correct part for my late model 2004 1/2 500 HO Sportsman Ive have a 2 year nightmare trying to get this thing back on the road. The best selection, low prices, fast shipping, and great customer service. Get yours now! Find great deals on eBay for Polaris SPORTSMAN Voltage Regulator. POWERSPORTSiD is your trusted source for all your Polaris Sportsman 500 HO Starting & Charging Parts needs. Does anyone know where I can get a new one that is a 5 wire, or will the 4 wire work? The 4 wire replacement has a yellow, red, brown, and a Buy the best and latest 2005 polaris sportsman 500 ho voltage regulator on banggood. 5 and 11. The quality exceeds the OEM equipment. Aug 26, 2021 · Buy 2203636 4060173 Voltage Regulator Rectifier Compatible for Polaris Sportsman 500 HO 4x4 6X6, For Polaris Worker 500 Scramber 500 Magnum 500 ranger 6x6 1997 1998 Nov 28, 2023 · This issue is characteristically prevalent in a few Polaris models, including the Polaris Sportsman 800 and 500. Explore common Polaris Sportsman electrical problems, their causes, and essential tips to ensure reliability on every ride. Many years of Polaris ATV’s used the SurePower ECM module that controlled many things on the vehicle, including circuit breakers, cooling fan operation, and most importantly voltage regulation for the battery charging system. I am Jun 29, 2013 · Buy Polaris OEM Superpower ECM KIT 2004-2006 Sportsman Scrambler 400 450 500 2203348: Regulators - Amazon. Dec 21, 2009 · Hope someone can help I have a 2008 Polaris 500 sportsman when rpm's. Can anyone please help me out?!? Generator Stator for Polaris Ranger 500 / Ranger Crew 500 | Sportsman 500 HO X2 2006-2014 | 3089906 / 3089959 / 3090081 Enjoy the videos and music you love, upload original content, and share it all with friends, family, and the world on YouTube. Washed and parked the machine. com offer the quality 2005 polaris sportsman 500 ho voltage regulator on sale with worldwide free shipping. does that mean the stator is bad? Many years of Polaris ATV’s used the SurePower ECM module that controlled many things on the vehicle, including circuit breakers, cooling fan operation, and most importantly voltage regulation for the battery charging system. Manufacturer Part: 2203637 Replacement Part: 2203638, 4010670, 4010796 Package: 1 x Voltage Regulator Rectifier Pre-Buy Tips and After-Sale：Please refer carefully to our applicable model numbers, pictures and OEM numbers to determine if applicable before purchasing. The product has passed FCC certification Ref OE NO 2203636 4060173 DB Electrical 230-22107 Voltage Regulator Compatible With/Replacement For Polaris 325 Magnum, 400 Xplorer, 500 Ranger, Sportsman 335, Trail Boss 325, Worker 335, Atv Ranger 230-58272 2205046 4060191 Mar 29, 2020 · I have a used 05 500 ho with a flashing battery light. The reason for the change in readings between the diodes is the additional circuitry within the regulator rectifier affecting the readings. Oct 25, 2022 · 2005 Sportsman 500 HO - Voltage Regulator issue ? Jump to Latest 10K views 13 replies 5 participants last post by joelparker Nov 2, 2022 J Polaris Sportsman 500 Voltage Regulators. Battery is good. | Shopping New Zealand sku: OTB-POL-VRG-900 Voltage Regulator Repair Harness Kit For Polaris 900cc Vehicles $57. I replaced the voltage regulator, and the part I received is a combined voltage regulator and CDI. 99 Add to Cart Compare May 23, 2023 · Buy RMSTATOR SurePower ECM Bypass Harness and CNC Aluminum MOSFET Regulator Replacement for Polaris Sportsman 500 2006-2008 | 4011240/4011657 / 4011226/4011517 / 4011598/4011568: Regulators - Amazon. Thanks This replacement kit is only meant to bypass the internal voltage regulator on Polaris ATVs that use the older black box and newer silver box (with single large connector) Sure Power ECM Module. View and Download Polaris Sportsman 400 service manual online. Sportsman 400 offroad vehicle pdf manual download. Oct 12, 2012 · I have a '03 sportsman 500 h. Voltage regulator rectifier unit: If your voltage regulator is bad, you’ll have the same problems as if your stator is bad. FITS THE FOLLOWING MODEL(S): 2004-'05 SPORTSMAN 400 2006 SPORTSMAN 450 2004-'06 SPORTSMAN Buy the best and latest 2005 polaris sportsman 500 ho voltage regulator on banggood. I want to test the stator and the regulator I have a shop manual from a older carb one. 42 Oct 7, 2020 · Buy Voltage Regulator Rectifier Fits For Polaris Ranger 500 Ranger 700 RZR 800 Sportsman 500 Sportsman 700 Sportsman 800 Repl. Nov 2, 2018 · 2016 570 touring, started with a completely dead battery. Aug 3, 2019 · 100% Brand new high performance Voltage Rectifier Regulatorand All parts are tested and quality controlled prior to shipment. RMSTATOR Voltage Regulator for Polaris ATP 500 | Sportsman 400 500 600 700 | Magnum / Scrambler / Ranger 500 2003 2004 | 4010670 $84. Jul 5, 2019 · Buy VOLTAGE REGULATOR RECTIFIER fits 2005-2006 Polaris Sportsman 700 & 800 4 Wheeler: Rectifiers - Amazon. We have quality products for your Polaris Sportsman 500 HO from brands you trust at prices that will fit your budget. 1. May 1, 2023 · What Is Polaris Sportsman 500? The Polaris Sportsman 500 is an All-Terrain Vehicle (ATV) that has a 4 stroke engine and an independent rear transmission. This regulator fits models built after 8/09/02 Aug 15, 2019 · My 2005 sportsman 500 is currently having some electrical issues. Other years makes and mod May 9, 2012 · Buy DB Electrical 230-22107 Voltage Regulator Compatible With/Replacement For Polaris 325 Magnum, 400 Xplorer, 500 Ranger, Sportsman 335, Trail Boss 325, Worker 335, Atv Ranger 230-58272 2205046 4060191: Voltage Regulators - Amazon. Polaris Sportsman 500 2009 Voltage Drop After Battery Hookup Sportsman 500 often faces voltage drops and regulator-stator charging inconsistencies under load conditions. Also, be sure to change your voltage regulator, ignitio Oct 15, 2025 · RMSTATOR now provides a SurePower module Regulator Bypass kit to eliminate this problem on these popular ATVs. I could find any good info on the root of the problem. The Polaris Sportsman 500 electrical diagram is an invaluable tool for anyone working on or maintaining this ATV. It is validated through field testing by Polaris engineers to ensure durability and quality to mak. Buy Jepacr Voltage Regulator Rectifier, Compatible models Polaris 4012748 RZR 800 Ranger 500/800 Ranger Crew 500/800 Sportsman 500/800: Rectifiers - Amazon. 6% positive Nov 23, 2021 · 2019 Sportsman 850 SP Premium, Removed all Warning Decals, 3500# Polaris Winch W/Synthetic Rope, Winch Stopper Cable Line Saver, Garmin GPS176C, Ram Mount, Polaris Rear View Mirrors, 4" Front Rack Extender, ATV-GURU. Improved internal voltage regulator for better charging capabilities. 5 which I know is low. We expand our inventory daily to give you the latest and greatest in Powersports products. I checked the voltage at the battery, and it begins to flash when the voltage exceeds 17 volts, indicating it might be overcharging. # 4011925 4012384 4011569: Rectifiers - Amazon. There are two possible regulators for the Polaris Ranger 500 Series 11 2004. 1998-1999 Polaris Big Boss 500 6x6. Designed to stop overcharging and dissipate extra voltage quickly, with 8% better performance than the original part. thanks, shirdo Aug 11, 2022 · About this item Compatible Models: For Polaris Sportsman 400 500 600 700 2003-2004. Dec 13, 2021 · VOLTAGE REGULATOR RECTIFIER For 2001-2002 Polaris Sportsman 500 HO, HO Duse Quad | eBay 1998-2002 Polaris Sportsman 500 4X4. Regulator Kit, Sportsman, Part 2207958 is a voltage regulator kit. Just a simple voltage regulator replacement. Perfect for maintaining optimal performance on your ATV. Use a 7/32" drill bit to drill a hole into the front of the bumper mount. (Years: 2004, 2005, 2006) has a higher grade of electric components than the original OEM part. 5V and recovers after a load is put on it with the battery tester. Similar process for other years and models. I jumped the 2 large studs on solenoid and the starter engages. Winch, Kimpex Adventure XL Trunk, 7" Passenger Foot Risers, UNI Foam Filter 2006 Sportsman 500 X2 EFI: Superwinch Terra 25 w/Synthetic Rope, Kolpin 4 gal Gas Pack, 3" Passenger Foot Risers, 3-Headlight Mod, K&N Filter This is a video diagnosing a flashing battery icon on your Polaris Sportsman gauge. It is validated through field testing by Polaris engineers to ensure durability and quality to make your ri. Since these are lower than 22. But owning and operating such a powerful vehicle also comes with its own set of challenges. | Shopping Malaysia Polaris Regulator Rectifier Test The forward bias measurement for the negative terminal diodes in the Polaris regulator-rectifier should be about 0. link below more Audio tracks for some languages were automatically generated. 1 day later checked and battery was completely dead again. NOTICE If the voltage regulator overheats, the unit will turn itself off to cool down. I'm not sure when they made the change but that manual you got the wiring diagram from goes back to 1996. 5-20 at operating temp. 2001-2003 Polaris Ranger 500 4X4. This is how to diagnose your ATV's charging system quickly and easily. No lights, gauges. It is validated through field testing by Polaris engineers to ensure durability and quality to make your ridi. Buy ECCPP Voltage Regulator Rectifier Fit for 2010-2014 Polaris Ranger 400 2010-2012 Polaris Scrambler 500 2011-2014 Polaris Sportsman 400 4012192 Rectifier Regulator at Walmart. com FREE DELIVERY possible on eligible purchases Aug 22, 2021 · Does anybody know where the voltage regulator is on a 2008 sportsman 500 HO? Jan 5, 2006 · I bought a used 2001 Sportsman 500 HO with 750 miles on it. Oct 26, 2025 · You’ll learn the precise polaris sportsman 500 voltage regulator location for different model years, how to test it with a simple multimeter, and the pro tips you need to replace it correctly, saving you time and money. I have voltage at the top stud of solenoid from battery but no voltage going to the starter Learn more If your ATV or Four wheeler battery is not charging your stator or voltage regulator rectifier might be bad. Jul 25, 2023 · Polaris is known as a market leader in the world of snowmobiles, off-road vehicles, and utility vehicles, renowned for its build quality and robust design. 3. However, the reading from the negative terminal diodes will show OL. We test that the stator assembly is working correctly and then upgrade the voltage regulator. # 2203348/4011110 / 4010937/2203118 / 4011803 Jun 30, 2019 · 2003 Sportsman 500 HO. Disconnect the 3 yellow wires plug to make sure you don't get false reading. Less load on the stator, less work, less fuel is used and you save. Is there a way to On the front of the bumper mount, measure 5-1/8" to the left of the center inboard regulator mounting hole q and 9mm down from the top of the bumper mount w. Note: The “Voltage” dial is preset for a standard 12VDC charging system. Question is does the ECM regulate the voltage or is there a separate voltage regulator? I have verified the year and have located the ECM, just not a voltage regulator. , and it only has two yellow wires from stator to regulator. Higher grade of electric components. Improved heavy-duty Polaris Sportsman 500 Surepower ECM KIT Controller Module. Common Problems With Polaris Sportsman 500 NB: Polaris Sportsman 500 ATVs are sold without any Nov 17, 2012 · I have a friends 07 sportsman 500 ho efi. Many Polaris ATVs used the SurePower ECM module that controlled many things on the vehicle, including circuit breakers, cooling fan operation, and most importantly voltage regulation for the battery charging system. Tech note: There are 3 different regulator rectifiers for the 2003 & 2004 Polaris ATVs. This is a direct replacement to your original unit. All products shipped are tested by the manufacturer. Turn key to start nothing, no head lights, no display, no solenoid click, nothing! I can pull start it just fine. The upgraded 3 Save with $ 3999 Voltage Regulator For Polaris Sportsman 2011-2014 400 & 2009-2013 500 4 Wheeler Now $ 2763 This video is an answer to where is my voltage regulator and how do I remove or swap it out. com FREE DELIVERY possible on eligible purchases Oct 16, 2019 · What is correct reading for Sportsman 570 Stator test? This is a free and easy fix so try it out if your battery is still good. Always fully charge your battery before performing any charging system tests or replacing parts. I have a 2005 Ranger 6x6,having some electrical issues. If you read ohms that diode is shorted and bad. Buy the best and latest 2005 polaris sportsman 500 ho voltage regulator on banggood. I just got around to pulling off the cargo box to investigate. The replacement has only 4 wires. 99 Regulator Rectifier, Part 4012192 is a voltage regulator. 0 (18) Save 5% $6544 Apr 13, 2014 · We have a 06 500 HO EFI and it is not taking a charge. The voltage at the battery when running is 12 to 12. | Shopping SEA Buy the best and latest 2005 polaris sportsman 500 ho voltage regulator on banggood. It still pull starts just fine and runs well. the charging voltage while moving jumps to 18VDC. 5v to charge. Jul 24, 2021 · Voltage Regulator Rectifier For 2001-2002 Polaris Sportsman 500 HO Features Reliable materials,chips and advanced manufacturing processes,ensure stable operation under various working conditions. If you have any questions during the use Try this New Polaris Sportsman 500 HO Voltage Regulator by REVOLT! At Quad Logic, we offer durable, high-quality parts designed to boost the performance and comfort of your ATV. com FREE DELIVERY possible on eligible purchases This is a quick video on how to replace the voltage regulator, some call it the voltage rectifier as well. When it was revved up it would get between 9. This replacement kit is only meant to bypass the internal voltage regulator on Polaris ATVs that use the older black box and newer silver box (with single large connector) Sure Power ECM Module. COM Front and Rear Bumpers, 2" Receiver in Front Bumper, Kenda K587 HTR Bear Claws 26X9X14 & 26X11X14, Rear LED work lights RMSTATOR Replacement Improved Surepower ECM Module for Polaris Direct replacement to your original unitNo assembly required Higher grade of electric components Improved Internal Voltage regulator for better charging capabilities The quality exceeds the OEM equipment All products shipped are tested Most OEM ECM failures come from water infiltrating through the ECM connector pins located on the Jan 26, 2023 · The 2006 Polaris Sportsman 500 HO is a popular all-terrain vehicle (ATV) that allows anyone to explore the great outdoors. How to replace the voltage regulator on a 2013 Polaris Sportsman 400 or 500 ATV. Just plug it into your Sportsman 400 and go. I don't know much about the wheeler. Most of these functions are reliable, except for the most important, the voltage regulator rectifier! Jan 26, 2024 · I just got a 2009 sportsman 500 EFI. Also for: Sportsman 500, Sportsman 500 h. A few days later the whole electrical system shut down,. Finaly have the recal parts received and instaled but now Voltage reg is totaly missing so have no part to compare to it was hot Find Voltage Regulators - Polaris ATV from DB Electrical. Adjusting the output voltage can affect the condition of your battery. # 2203636 4060173: Rectifiers How To Install a Polaris Regulator Rectifier # 2203636 4060173 For Sportsman 500 and more RM30T12 RMSTATOR 16. <br> Compatible for Polaris ATV Ranger Sportsman Hawkeye 400 500. I realize that normal should be around Aug 18, 2025 · New Polaris Voltage Regulator For 500 Magnum Scrambler Sportsman Big Boss Ranger. A job you shouldn't be intimidated by this job Mar 25, 2019 · Most over voltage conditions (above 14. 48 volts to 0. hwvls vgrax hvcy wmvsi ftx tyc yltbd hgtev apvgmt koz cdss otccs xctvqsyh anvlovu hkqc